|
Lubrication Points
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|
Daily
|
|
1.
|
Engine
|
Inspect the oil level, and top up if necessary with oil
|
|
|
|
Every 3,000 Miles (5000 Km)
|
|
2.
|
Steering Tie-Rod Ball Joints
(2 nipples)
|
Give three or four strokes of a gun filled with grease
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|
3.
|
Swivel Axles and Suspension
Lower Joints
(6 nipples)
|
Give three or four strokes of a gun filled with grease
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|
4.
|
Propeller Shaft
(2 nipples)
|
Give three or four strokes of a gun filled with grease
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|
5.
|
Hand Brake Cable
(1 nipple)
|
Give three or four strokes of a gun filled with grease
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|
6.
|
Hand Brake Compensator Lever
(1 nipple)
|
Give three or four strokes of a gun filled with grease
|
|
7.
|
Carburetters
|
Top up damper assembly reservoirs with oil
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|
8.
|
Engine
|
Drain off the old oil and refill with fresh oil
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|
9.
|
Gearbox
|
Top up if necessary to the filler plug level with oil
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|
10.
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Rear Axle
|
Top up if necessary to the filler plug level with oil
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|
11.
|
Distributor
|
Lubricate all parts if necessary
|
|
12.
|
Oil Filter
|
Wash the bowl in fuel and fit a new element
|
|
13.
|
Dynamo
|
Add a few drops of oil through the oil hole in the commutator end bearing
|
|
|
|
Every 12,000 Miles (20000 Km)
|
|
14.
|
Steering-Rack
|
Apply the grease gun filled with oil to the nipple on the
steering rack and give 10 strokes only
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|
15.
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Water Pump
|
Remove the plug and add grease; replace the plug
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|
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Engine Data
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Valves
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|
Head Diameter:
|
|
|
Inlet
|
1.307
|
-
|
1.312
|
in
|
(33.198
|
-
|
33.21
|
mm)
|
|
|
Exhaust
|
1.1515
|
-
|
1.1565
|
in
|
(29.243
|
-
|
29.373
|
mm)
|
|
Stem Diameter:
|
|
|
Inlet
|
0.2793
|
-
|
0.2798
|
in
|
(7.094
|
-
|
7.107
|
mm)
|
|
|
Exhaust
|
0.2788
|
-
|
0.2793
|
in
|
(7.081
|
-
|
7.094
|
mm)
|
|
Stem to guide clearance - inlet and exhaust
|
0.0015
|
-
|
0.0025
|
in
|
(0.0381
|
-
|
0.0778
|
mm)
|
|
Valve to rocker clearance (cold)
|
|
|
0.012
|
in
|
|
|
(0.03
|
mm)
|
|
|
|
Valve Springs
|
|
Free Length:
|
|
|
Inner spring
|
|
|
1.703
|
in
|
|
|
(43.26
|
mm)
|
|
|
Outer spring
|
|
|
1.828
|
in
|
|
|
(46.47
|
mm)
|
|
Valve lift - inlet and exhaust
|
|
0.318
|
in
|
|
(8.076
|
mm)
|
|
|
|
Valve Guides
|
|
Length:
|
|
|
Inlet
|
|
1.6875
|
in
|
|
(42.87
|
mm)
|
|
|
Exhaust
|
|
1.6875
|
in
|
|
(42.87
|
mm)
|
|
Fitted height above seat:
|
|
|
Inlet
|
|
0.540
|
in
|
|
(13.72
|
mm)
|
|
|
Exhaust
|
|
0.540
|
in
|
|
(13.72
|
mm)
|
|
|
|
Valve Timing
|
|
Timing marks
|
Dimples on timing gears
|
|
Rocker clearance: timing only
|
|
0.029
|
in
|
|
(0.72
|
mm)
|
|
Inlet valve:
|
|
|
Opens
|
5°
|
BTDC
|
|
|
Closes
|
45°
|
ABCD
|
|
Exhaust valve:
|
|
|
Opens
|
51°
|
BBDC
|
|
|
Closes
|
21°
|
ATDC
|
|
|
|
Lubrication
|
|
System Pressure:
|
|
|
Running
|
40
|
-
|
70
|
lbf/in²
|
(2.81
|
-
|
4.92
|
kgf/cm²)
|
|
|
Idling
|
|
20
|
lbf/in²
|
|
(1.4
|
kgf/cm²)
|
|
Oil pump
|
Eccentric rotor; splined from camshaft
|
|
Oil filter
|
Full-flow type, renewable element, differential
pressure switch; cars, disposable cartridge type
|
|
Oil pressure relief valve
|
|
50
|
lbf/in²
|
|
(5.3
|
kgf/cm²)
|
|
Relief valve spring:
|
|
|
Free length
|
|
2.86
|
in
|
|
(72.64
|
mm)
|
|
|
|
Torque Wrench Settings
|
lbf ft
|
kgf m
|
|
Cylinder head nuts:
|
|
|
948 cc
|
|
40
|
|
|
5.5
|
|
|
|
|
1098 and 1275 cc:
|
|
|
Plain studs
|
42
|
5.8
|
|
|
Studs stamped '22' or with drill point
|
50
|
6.9
|
|
Connecting rod nuts (1098 and 1275 cc):
|
|
|
Plain nuts
|
40
|
5.5
|
|
|
Nylon nuts
|
32
|
-
|
34
|
4.4
|
-
|
4.7
|
|
Connecting rod bolts (948 cc)
|
35
|
4.8
|
|
Crankshaft pulley bolt
|
70
|
9.6
|
|
Flywheel bolts
|
40
|
5.5
|
|
Main bearing bolts
|
60
|
8.7
|
|
Manifold nuts
|
15
|
2
|
|
Oil filter retaining nut
|
16
|
2.2
|
|
Oil pump retaining nuts/bolts (except 1098 cc)
|
12
|
1.6
|
|
Oil pump retaining nuts/bolts (1098 cc)
|
9
|
1.2
|
|
Oil pipe union adaptor (oil filter head)
|
19
|
-
|
21
|
2.6
|
-
|
2.9
|
|
Rocker cover retaining bolts
|
4
|
0.6
|
|
Rocker pedestal nuts
|
25
|
3.5
|
|
Sump retaining bolts
|
6
|
0.8
|
|
Tappet chest side covers (except deep presses type)
|
2
|
0.3
|
|
Tappet chest side covers (deep presses type)
|
5
|
0.7
|
|
Thermostat housing nuts
|
8
|
1.1
|
|
Timing cover 1/4 in bolts
|
6
|
0.8
|
|
Timing cover 5/16 in bolt
|
14
|
1.9
|
|
Water pump nuts
|
17
|
2.3
|
|
Distributor clamp:
|
|
|
Fixed nut type
|
4
|
0.6
|
|
|
Fixed bolt type
|
3
|
0.4
|
|
Fan securing bolt (1275 cc)
|
8
|
1.1
|
|
|
